Revolutionizing the 3D Printing Landscape: Formlabs Innovations and Services

In the ever-evolving world of additive manufacturing, Formlabs has emerged as a leading company in the field of 3D printing. Offering a range of high-quality 3D printers, materials, and services, they have become an integral part of the industry's growth and development. In this blog post, we will delve into the various aspects of Formlabs' 3D printing services and explore how they are revolutionizing the landscape of 3D printing.

Formlabs' 3D Printers

One of the main reasons behind Formlabs' success is its extensive lineup of 3D printers that cater to a variety of needs. Two of their flagship models are the Form 3 and Form 3L.

Form 3

The Form 3 is a versatile, professional-grade printer that delivers consistently exceptional print quality. Its Low Force Stereolithography (LFS) technology helps create smooth surface finishes, highly-detailed prints, and dimensional accuracy. This printer is designed for prototyping, dental applications, model making, and more.

Form 3L

The Form 3L, an extension of the Form 3, is Formlabs' large-format 3D printer. It provides a much larger build volume for increased productivity, making it the perfect choice for large-scale manufacturing. Despite its size, the Form 3L still offers the same precision and detail provided by the Form 3, making it ideal for various industries, including automotive, architecture, and consumer goods.

Materials

Formlabs' selection of materials is another significant contributor to their success. They offer a wide range of photopolymer resins that cater to numerous applications, enabling users to choose the right material for their specific projects. Some of their popular resin categories include:

1. Standard Resins: These materials are suitable for a plethora of applications and provide excellent surface finish, high resolution, and affordable pricing.

2. Engineering Resins: Designed for functional prototypes and end-use parts, these resins provide exceptional mechanical properties that can withstand stress and strain.

3. Dental Resins: Formlabs offers a variety of biocompatible dental resins for applications like aligner models, surgical guides, and custom impression trays.

4. Jewelry Resins: These high-detail materials are perfect for creating intricate, detailed molds for jewelry casting.

Software and Services

Along with their extensive hardware and material offerings, Formlabs also provides robust software solutions and services designed to enhance users' 3D printing experience.

PreForm

PreForm is Formlabs' proprietary slicing software that prepares 3D models for printing and optimizes print settings for improved speed, reliability, and quality. Its user-friendly interface allows users to quickly set up and preview print jobs, and it automatically detects potential printing issues to improve reliability.

Dashboard

Formlabs' Dashboard is an intelligent, cloud-based monitoring solution that enables users to manage their printers, jobs, and materials with ease. It provides real-time insights into print statistics, material usage, and more, helping users make informed decisions about their projects.

Formlabs Services

Formlabs also offers a comprehensive range of services to support its customers, including:

1. Formlabs Support: Their expert support team can answer questions, troubleshoot issues, and guide users through technical matters related to their 3D printers and materials.

2. Training and Workshops: Formlabs offers various online and hands-on training programs to help customers get the most out of their 3D printers.

3. Formlabs Pro Service Plan: This subscription-based service provides priority phone and email support, regular printer checkups, free annual on-site training, and more for its subscribers.

Industry Applications

Formlabs' 3D printing solutions cater to a diverse range of industries, with most of them having a dedicated solutions page on the company website. A few examples of industries and applications are:

1. Dental: With highly precise dental resins, Formlabs enables the creation of various dental devices like splints, aligners, surgical guides, and others.

2. Jewelry: Formlabs' castable resins allow jewelers to create detailed, intricate designs, streamlining traditional jewelry manufacturing processes.

3. Education: Formlabs empowers educational institutions to teach additive manufacturing and create 3D printed models easily and cost-effectively.

4. Automotive: With their range of engineering resins, Formlabs helps to create functional prototypes, end-use parts, fittings, and fixtures for the automotive industry.

5. Architecture: Architects can benefit from Formlabs by creating accurate, highly-detailed scale models of building designs quickly and easily.

Case Studies

Formlabs' impact on various industries can be seen through several case studies listed on their website. From helping to create custom prosthetics and orthotics to reducing lead times for automotive parts production, Formlabs has made a significant impact on the world of additive manufacturing.

In the ever-changing realms of technology and innovation, Formlabs is a force to be reckoned with in the 3D printing industry. By offering a range of high-quality printers, materials, and services, Formlabs has not only captured the market but is actively revolutionizing it. Its impact in a myriad of industries showcases the value of 3D printing and how it is shaping the future of manufacturing and design.

formlabs 3d printing service

3D printing process

Different 3D printing processes have their own advantages and applicable scenarios, Sigma provides SLA process for Visual prototyping and SLS process for Functional prototyping.

3D printing materials

Plastics

One of the most commonly used 3D printing materials. These materials include ABS, PLA, PETG, TPU, PEEK, etc. Each material has different physical and chemical properties and can be suitable for different application scenarios.

Metal

Metal 3D printing materials include titanium alloy, aluminum alloy, stainless steel, nickel alloy, etc. Metal 3D printing can produce complex components and molds, with advantages such as high strength and high wear resistance.

Ceramic

Ceramic 3D printing materials include alumina, zirconia, silicate, etc. Ceramic 3D printing can produce high-precision ceramic products, such as ceramic parts, ceramic sculptures, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

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3D Printing FAQs

Poor printing quality may be caused by improper printer adjustment, material issues, or design issues. The solution includes adjusting printer settings, replacing materials, or redesigning the model.

The printing speed may be slow due to issues with the mechanical structure or control system of the printer. The solution includes upgrading printer hardware or adjusting printer settings

Possible poor adhesion of the printing bed due to surface or material issues. The solution includes replacing the surface of the printing bed, using a bottom coating, or replacing materials.

The printer may malfunction due to hardware or software issues. The solution includes checking and repairing printer hardware, updating printer software, or reinstalling drivers.