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5 Axis CNC Mill-Turn: Combining High Precision with High Productivity

Introduction

In today's manufacturing industry, there is an ever-increasing demand for increased precision as well as high productivity. The combination of these two needs is the driving force behind the innovation of 5 Axis CNC Mill-Turn machines. These machines can handle the entire process from start to finish and are revolutionizing the industry.

What is 5 Axis CNC Mill Turn?

A 5 Axis CNC Mill-Turn machine is a critical piece of equipment that combines the milling and turning processes utilizing computer numerical control (CNC) technology. The machine allows the cutting head and spindle to rotate in five axes while performing the milling process. Simultaneously, the turning process rotates both the workpiece and the cutting tool, resulting in a faster and more accurate product. The simultaneous milling and turning capabilities reduce the number of setups, reduces handling, in turn minimizing errors and increasing productivity.

Benefits of 5 Axis CNC Mill-Turn

The 5 Axis CNC Mill-Turn machine has several benefits compared to traditional machines in the milling and turning industry.

Increased Precision - The 5 Axis CNC Mill-Turn machines use CNC technology to ensure that every aspect of the process is precisely monitored and executed in real-time. This feature ensures that the product's integrity is maintained throughout the entire production process, leading to an excellent final product that meets customer expectations.

Reduced Setup Time - The 5 Axis CNC Mill-Turn machines cut down the setup time needed to get a workpiece ready for processing. Setup time is reduced by performing multiple processes and creating complex parts without the need for multiple setups.

Improved Productivity - The integrated process and faster setup reduce the time needed to run a job, increase production rates, and at the same time, lowers production costs by reducing the amount of labor needed.

Applications of 5 Axis CNC Mill-Turn

The 5 Axis CNC Mill-Turn applications include making complex parts such as turbines, impellers, and medical implants where accuracy is critical. The machine can also be used in the Aerospace, Automotive, and Tooling industries, where accuracy and repeatability are vital. Parts that previously required multiple machine operations and different setups are now designed, and created in a single operation.

Conclusion

The 5 Axis CNC Mill-Turn machine is an all-in-one machine that meets the industry's increased demand for high precision and high productivity. The machine combines multiple processes into one streamlined process, leading to less handling, increased accuracy and repeatability, faster cycle times, and reduced production costs. The benefits of the 5 Axis CNC Mill-Turn machines have made them a preferred option for many industries looking to streamline their operations.

5 axis cnc mill turn

On demand manufacturing online CNC Machining Services

If you need custom machined parts with complex geometries, or get end-use products in the shortest possible time, sigma technik limited is good enough to break through all of that and achieve your idea immediately.

  • One -to-one friendly service
  • Instant quota within couple of hours
  • Tolerances down to +-0.01mm
  • From one -off prototypes to full mass production
Mission And Vision

OUR SERVICES

CNC Machining

Equipped with 3-4-5 axis CNC milling and CNC turning machines, which enable us to handle even more complex parts with high precision.

Rapid Injection molding

Low investment, fast lead time, perfect for your start-up business.

Sheet metal

Our talented sheet metal engineers and skilled craftsmen work together to provide high quality custom metal products.

3D Printing

We offer SLA/SLS technologies to transform your 3D files into physical parts.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

CNC Machining Case Application Field

CNC machining is a versatile manufacturing technology that can be used for a wide range of applications. Common examples include components for the aerospace, automotive, medical industries and etc.

Automotive components

Aerospace components

Medical components

Metal and plastic processing

Clear optical prototype for CNC machining

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CNC Machining FAQs

Get the support you need on CNC machining and engineering information by reading the FAQ here.

It may be caused by unstable processing equipment or tool wear and other reasons, so it is necessary to check the equipment and tools in time and repair or replace them.

It may be due to severe wear of cutting tools or inappropriate cutting parameters, which require timely replacement or adjustment of cutting tools or adjustment of machining parameters.

It may be caused by programming errors, program transmission errors, or programming parameter settings, and it is necessary to check and modify the program in a timely manner.

It may be due to equipment imbalance or unstable cutting tools during the processing, and timely adjustment of equipment and tools is necessary.

The quality and usage method of cutting fluid can affect the surface quality of parts and tool life. It is necessary to choose a suitable cutting fluid based on the processing materials and cutting conditions, and use it according to the instructions.

It may be due to residual stress in the material and thermal deformation during processing, and it is necessary to consider the compatibility between the material and processing technology to reduce part deformation.