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Revolutionizing Manufacturing with CNC Turning Centers and Live Tooling

CNC turning centers with live tooling have become a game-changer in the manufacturing industry. They offer a wide range of capabilities that enable manufacturers to produce complex parts with high precision and efficiency. In this blog post, we'll explore in detail how CNC turning centers with live tooling have revolutionized manufacturing and the benefits they offer.

What is a CNC Turning Center?

Before delving into CNC turning centers with live tooling, it's important to define what a CNC turning center is. Simply put, a CNC turning center is a machine tool that rotates a workpiece while various cutting tools are applied to it. The cutting tools are controlled by a computer program, which enables high accuracy, speed, and repeatability. The CNC turning center can be used to create a wide range of cylindrical and conical shapes, including threaded and tapered parts.

What is Live Tooling?

Live tooling refers to the ability of a CNC turning center to have additional tooling stations, often including milling tools and drills, mounted on the turret or gang slide. This enables the machine to perform multiple operations on a workpiece without needing to stop and reposition it, allowing for more efficient machining.

Advantages of CNC Turning Centers with Live Tooling

The advantages of using CNC turning centers with live tooling are numerous. Firstly, they allow for the production of complex parts with high precision and accuracy. With live tooling, manufacturers can create parts with multiple features and geometries without needing to move the workpiece to different machines or set up different processes. This leads to more efficient and cost-effective manufacturing.

Secondly, CNC turning centers with live tooling can reduce cycle times and lead times. By eliminating the need for multiple setups and tool changes, manufacturers can produce parts faster and with fewer errors.

Thirdly, CNC turning centers with live tooling can increase tool life and reduce tool wear. The ability to switch between different cutting tools without stopping the machine can significantly reduce the amount of time a tool is in use, leading to longer tool life.

Lastly, CNC turning centers with live tooling can increase flexibility and reduce labor costs. Because the machine can perform multiple operations in one setup, it eliminates the need for multiple machines and operators, leading to more efficient use of resources.

Applications of CNC Turning Centers with Live Tooling

CNC turning centers with live tooling have a wide range of applications across a variety of industries. Some common applications include:

Aerospace: CNC turning centers with live tooling are used to produce components such as shafts, gears, and brackets.

Medical: CNC turning centers with live tooling are used to produce medical devices such as surgical instruments and implants.

Automotive: CNC turning centers with live tooling are used to produce automotive components such as crankshafts, camshafts, and pistons.

Energy: CNC turning centers with live tooling are used to produce parts for the energy industry such as oil and gas drilling components and wind turbine parts.

Conclusion

CNC turning centers with live tooling have become a vital tool in modern manufacturing. With their ability to produce complex parts with high precision and efficiency, they have revolutionized the way we manufacture. By leveraging live tooling, manufacturers can reduce cycle times, increase tool life, and improve flexibility while reducing labor costs. With a wide range of applications across multiple industries, CNC turning centers with live tooling are an essential part of any modern manufacturing facility.

cnc turning center with live tooling

On demand manufacturing online CNC Machining Services

If you need custom machined parts with complex geometries, or get end-use products in the shortest possible time, sigma technik limited is good enough to break through all of that and achieve your idea immediately.

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OUR SERVICES

CNC Machining

Equipped with 3-4-5 axis CNC milling and CNC turning machines, which enable us to handle even more complex parts with high precision.

Rapid Injection molding

Low investment, fast lead time, perfect for your start-up business.

Sheet metal

Our talented sheet metal engineers and skilled craftsmen work together to provide high quality custom metal products.

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We offer SLA/SLS technologies to transform your 3D files into physical parts.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

CNC Machining Case Application Field

CNC machining is a versatile manufacturing technology that can be used for a wide range of applications. Common examples include components for the aerospace, automotive, medical industries and etc.

Automotive components

Aerospace components

Medical components

Metal and plastic processing

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CNC Machining FAQs

Get the support you need on CNC machining and engineering information by reading the FAQ here.

It may be caused by unstable processing equipment or tool wear and other reasons, so it is necessary to check the equipment and tools in time and repair or replace them.

It may be due to severe wear of cutting tools or inappropriate cutting parameters, which require timely replacement or adjustment of cutting tools or adjustment of machining parameters.

It may be caused by programming errors, program transmission errors, or programming parameter settings, and it is necessary to check and modify the program in a timely manner.

It may be due to equipment imbalance or unstable cutting tools during the processing, and timely adjustment of equipment and tools is necessary.

The quality and usage method of cutting fluid can affect the surface quality of parts and tool life. It is necessary to choose a suitable cutting fluid based on the processing materials and cutting conditions, and use it according to the instructions.

It may be due to residual stress in the material and thermal deformation during processing, and it is necessary to consider the compatibility between the material and processing technology to reduce part deformation.