Calculating the True Cost of Metal Injection Molding Machines: Understanding the Factors that Affect Pricing

Metal injection molding (MIM) is an increasingly popular manufacturing technique due to its versatility, precision, and the ability to produce complex parts in large quantities. However, investing in a MIM machine can be a significant capital expense. When comparing different options, it's important to keep in mind that the upfront cost of purchasing a MIM machine is just one part of the total cost of ownership. There are numerous other factors to consider as well.

Here are some key factors that can impact the cost of metal injection molding machines:

Machine Size and Capacity

The size and capacity of the MIM machine are significant factors in its cost. Larger and more powerful machines that can handle high-volume production operations, high-pressure molding, or multi-cavity molds will typically have a higher price tag. Similarly, advanced automation features, computer-controlled systems, and adaptive process controls can increase machine costs.

Adequate Support from the Manufacturer

The reputation and customer support provided by the machine manufacturer are critical factors when considering their machines. Investing in a MIM machine is a significant decision for any business, and the manufacturer chosen should be available to provide support at all stages of machine operation, from installation through ongoing operation. In addition, the quality of post-sale support services, such as machine maintenance, repair, and replacement of damaged components, directly impact the uptime of the machine. Additionally, the warranty of the machine should be considered when looking at the cost.

Additional Expenses

Besides the machine's upfront cost, there are additional expenses to consider as well. The facility required to run the machine, the materials used for production, and the workforce are some examples of additional expenses.

Current Market Trends

The price of metal injection molding machines can also be affected by current market conditions. This could include the availability of raw materials, demand for specific types of MIM products, or whether or not there is a new technology on the market that the MIM manufacturer is using.

The Total Cost of Ownership

Lastly, it's important to consider the overall cost of ownership, not just the initial investment. An investment in a cheaper machine may pay off more in the long run when running and maintenance costs rise, or a better quality machine with better components may offer greater reliability, consistency, and ultimately produce better quality products.

In conclusion, the cost of metal injection molding machines is determined by various factors, all of which should be carefully considered by businesses before committing to a purchase. The key factor is that the total cost of ownership should be considered before making any major financial decisions to ensure that the best purchase option is achievable.

metal injection molding machine cost

On-demand Rapid Injection Molding

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Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

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Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.