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How Rapid Prototyping is Revolutionizing Rapid Fabrication Manufacturing

In today's fast-paced world, customers have more options than ever before when it comes to choosing the products they want to buy. To stay competitive, manufacturing companies need to find ways to quickly respond to changing demands and produce high-quality products at a low cost. This is where rapid prototyping comes in.

Rapid prototyping is a process of quickly creating physical models of a product using 3D printing technology. This allows manufacturers to test and refine their designs before committing to large-scale production. But can rapid prototyping also provide avenues to rapid fabrication manufacturing? The answer is yes.

By using rapid prototyping, manufacturers can quickly design, test, and iterate their products until they find the perfect design. This has been a game-changer for the manufacturing industry, as it allows companies to reduce their time to market significantly. Rapid prototyping also allows companies to catch design flaws early in the process, which saves time and money that would have been invested in fixing issues later in the production cycle.

Another advantage of rapid prototyping is that it reduces the need for tooling. Traditional manufacturing processes require expensive tooling that can take weeks or months to produce. Rapid prototyping, on the other hand, eliminates the need for tooling, which significantly reduces the cost and time required to produce a product.

The ability to quickly produce prototypes also means that manufacturers can respond quickly to customer demands. If a customer requests a change to a product, manufacturers can quickly create a prototype with the requested changes and get it to the customer for approval. This not only improves customer satisfaction but also helps manufacturers stay ahead of their competition.

Additionally, rapid prototyping allows for more design flexibility. Rather than being constrained by traditional manufacturing processes, manufacturers can create complex, intricate designs that were previously not possible. This opens up new opportunities for companies to create unique products that stand out from their competitors.

In conclusion, rapid prototyping has not only revolutionized the way products are designed and tested but has also enabled rapid fabrication manufacturing. By using rapid prototyping, manufacturers can reduce their time to market, catch design flaws early in the process, reduce the need for tooling, respond quickly to customer demands, and create more design flexibility. As a result, rapid prototyping has become an essential tool for manufacturing companies looking to stay competitive in today's fast-paced marketplace.

can rapid prototyping provide avenues to rapid fabrication manufacturing

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.