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Rapid Prototype Injection Molds: The Future of Product Design

In today's fast-paced business environment, the ability to quickly create and bring a new product to market is more critical than ever. The use of injection molding technology is a tried and true method for creating high-quality, low-cost parts. However, traditional injection molding can be slow and expensive, making it difficult for businesses to iterate and refine their designs before going into full production.

Enter rapid prototype injection molds, a revolutionary new technology that is changing the face of product design. Rapid prototype injection molding allows businesses to quickly and easily create high-quality prototype parts in a fraction of the time and cost of traditional injection molding.

So, what exactly are rapid prototype injection molds? At their core, rapid prototype injection molds are the same as traditional injection molds – they are precision-machined molds that are used to create parts in a variety of shapes and sizes. However, what makes rapid prototype injection molds so different is the speed and ease with which they can be created.

Traditional injection mold tools can take weeks or even months to create, and they are often prohibitively expensive for small businesses or entrepreneurs. Rapid prototype injection molds, on the other hand, can be created in just a few days using 3D printing or CNC machining technology. This makes it possible for businesses of all sizes to quickly iterate on their product designs without breaking the bank.

But the benefits of rapid prototype injection molds don't end there. Because the molds are created using 3D printing or CNC machining, they can be easily modified and refined as needed. This means that businesses can quickly and cost-effectively make changes to their product designs based on feedback from customers, focus groups, or internal stakeholders.

In addition, rapid prototype injection molds allow businesses to test the functionality and performance of their products before going into full production. By creating high-quality prototype parts that are virtually identical to the final product, businesses can identify and address potential issues early in the design process, saving both time and money in the long run.

Of course, rapid prototype injection molds are not without their limitations. Because they are not made from the same high-quality materials as traditional injection molds, they may not be suitable for use in certain high-stress or high-temperature applications. However, for many businesses, the benefits of rapid prototype injection molds far outweigh these limitations.

In conclusion, rapid prototype injection molds are a game-changer for the world of product design. By leveraging the power of 3D printing and CNC machining, businesses of all sizes can quickly and cost-effectively create high-quality prototype parts, test their product designs, and iterate as needed before going into full production. As this technology continues to evolve and improve, it is likely that we will see even more businesses adopting rapid prototype injection molds as a key part of their product development strategy.

rapid prototype injection molds

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.