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Revolutionizing Design and Manufacturing with 3D Rapid Prototyping

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The manufacturing industry has gone through a lot of changes over the years. Technology has played a major role in these changes, and one of the most significant breakthroughs in manufacturing technology in recent times is 3D rapid prototyping. In this post, we will explore why 3D rapid prototyping is so important and how it is revolutionizing the design and manufacturing industry.

What is 3D Rapid Prototyping?

3D rapid prototyping is a process that involves creating a physical object from a digital design using a 3D printer. It is also often called additive manufacturing or rapid prototyping. It is a quick and cost-effective way to create a physical prototype of a product or part before investing in mass production.

Why Use 3D Rapid Prototyping in Design and Manufacturing?

There are several reasons why 3D rapid prototyping is becoming increasingly popular in the design and manufacturing industry. Here are some of the most important benefits of using this technology:

1. Faster Time-to-Market

One of the biggest advantages of 3D rapid prototyping is the speed at which prototypes can be created. Traditional manufacturing processes can take weeks or even months to produce a prototype. In contrast, 3D rapid prototyping can produce a prototype in a matter of hours or days. This speeds up the design process, allowing manufacturers to get products to market faster.

2. Cost Savings

3D rapid prototyping is also a more cost-effective way to create prototypes. Traditional manufacturing processes can be expensive and time-consuming. With 3D rapid prototyping, there is less waste as only the exact amount of material needed for the prototype is used. Additionally, the costs of 3D printing materials have decreased over the years, making it an even more cost-effective solution for manufacturers.

3. Better Product Designs

With 3D rapid prototyping, manufacturers can quickly, easily and affordably create multiple iterations of a product design. This means that designers can quickly experiment with different designs and make changes as needed, leading to better product designs and ultimately, a better end product.

4. Customization

3D rapid prototyping also allows for greater customization of products. With this technology, manufacturers can quickly and easily create unique products that are tailored to individual customers or specific markets. This can help companies stand out in a crowded market and attract more customers.

5. Improved Communication

Finally, 3D rapid prototyping also allows for improved communication between team members, designers, engineers and stakeholders. With a physical prototype in hand, it is much easier to discuss product design, features, and functionality. This improved communication can lead to better design decisions and ultimately, a better end product.

Conclusion

In conclusion, 3D rapid prototyping is a game-changer in the design and manufacturing industry. It offers several benefits, including faster time-to-market, cost savings, better product designs, greater customization, and improved communication. As 3D printing technology continues to improve, it is likely that we will see even more companies embrace this technology to bring their ideas to life.

why use 3d rapid prototyping in design and manufacturing

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.