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Revolutionizing Manufacturing in Brevard County, FL with Metal Injection Molding

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From automobiles and aerospace to medical devices and electronics, metal injection molding (MIM) is revolutionizing manufacturing across multiple industries. Brevard County, FL, is no exception. With advances in technology and the need for small, intricate parts, MIM offers an efficient and cost-effective solution for companies looking to improve their manufacturing processes.

What is Metal Injection Molding (MIM)?\

MIM is a process that combines the design flexibility of plastic injection molding with the material strength and durability of metal. It involves using powders of metal alloys, combined with a binding agent, to create a "feedstock" material, which is then injected into a mold. The mold is heated and the binding agent is burned off, leaving behind a solid metal part that can be further processed.

Benefits of Metal Injection Molding in Brevard County\

There are several benefits of using MIM in Brevard County. Firstly, MIM allows for the manufacturing of complex, precise components that may be impossible to make with conventional methods. This means that industries such as aerospace and medical device manufacturing can have parts made to exact specifications, improving product quality and overall safety. Secondly, MIM offers cost savings compared to other manufacturing processes such as CNC machining, particularly for high volume production runs. Additionally, MIM has a reduced environmental impact compared to other methods of production.

Applications of Metal Injection Molding in Brevard County\

MIM has diverse applications in Brevard County, FL. One such application is in the aerospace industry, where MIM is used to produce parts for aircraft engines, landing gear, and interior components. MIM is also used in the medical device industry to make components for surgical instruments, dental implants, and hearing aids. Other industries that benefit from MIM include electronics, firearms, and automotive.

The Future of Metal Injection Molding in Brevard County\

As technology and manufacturing processes continue to evolve, so too does the use of MIM. In Brevard County, this means expanded applications for the process, with the potential to create even more complex and precise components. Additionally, as more companies in Brevard County and beyond switch to MIM, there may be advancements in the materials used for feedstocks, further improving the strength and durability of the components produced with MIM.

Conclusion:\

Metal Injection Molding is a groundbreaking technology that is changing the face of manufacturing in Brevard County and around the world. By producing high-quality, precision components with cost savings and environmental benefits, MIM has cemented itself as an essential manufacturing process in multiple industries.

metal injection molding brevard county fl

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.