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Revolutionizing Manufacturing: The Advantages of Rapid Injection Molding Machines

Injection molding is an essential process in the manufacturing industry. It is used to produce parts in large quantities, where precision and accuracy are critical factors. With the advancement in technology, injection molding has experienced a significant improvement in efficiency, quality, and speed. Rapid injection molding machines are one of the most recent technological advancements in the field.

A rapid injection molding machine is designed to increase the production rate by optimizing the injection molding process. This machine provides an efficient solution to the challenges faced by traditional injection molding machines, such as time and cost constraints. The process can take anywhere from a few minutes to a few hours, depending on the design, size, and complexity of the part.

There are several advantages of using rapid injection molding machines in the manufacturing process. One of the most significant benefits is the reduction in the production time. Traditional injection molding machines require a considerable amount of time to complete each cycle, from injection to cooling to ejection. Rapid injection molding machines have a shorter cycle time, allowing parts to be produced in a fraction of the time it would take with traditional machines.

Another advantage of rapid injection molding machines is the increased flexibility they offer. These machines are designed to handle a wide range of materials and produce parts of different sizes and shapes. In addition, rapid injection molding machines can produce various parts at once, increasing the efficiency of the production process.

The accuracy and precision of rapid injection molding machines are also significant advantages. These machines use advanced technology to ensure that each part is produced with consistent accuracy and precision, making them ideal for use in industries that require high-quality parts.

One of the most crucial benefits of rapid injection molding machines is cost savings. These machines have a lower cost of production compared to traditional injection molding machines, making them a cost-effective solution for many manufacturing processes. The decreased cycle time and increased flexibility also contribute to cost savings.

In conclusion, rapid injection molding machines are revolutionizing the manufacturing industry by increasing production rates, decreasing cycle times, improving accuracy and precision, and reducing costs. These machines offer a viable solution to the challenges faced by traditional injection molding machines, making them an essential part of the manufacturing process. With the advancement in technology, it is safe to say that rapid injection molding machines will continue to contribute to the growth and success of the manufacturing industry.

rapid injection molding machine

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.