Whatsapp Email Get a Auota

Revolutionizing Manufacturing with Rapid Prototyping Service Bureaus

Rapid prototyping has been a game-changer in the manufacturing industry. It enables companies to create functional prototypes and test them out before going into mass production. But what if you don't have the technology or expertise in-house to create these prototypes? That's where rapid prototyping service bureaus come in. These companies specialize in creating prototypes on a wide range of equipment and materials. In this blog post, we'll explore the benefits of using a rapid prototyping service bureau and how they can help revolutionize manufacturing.

What is Rapid Prototyping?

Rapid prototyping is the process of creating a physical model of a product design using 3D printing or other manufacturing techniques. It allows companies to test out their designs and make changes quickly without having to invest in expensive tooling or molds. Rapid prototyping has been used in industries such as automotive, aerospace, and healthcare to create everything from cars to custom prosthetics.

Benefits of Using a Rapid Prototyping Service Bureau

While some companies have the resources to invest in their own rapid prototyping equipment, many do not. This is where rapid prototyping service bureaus can provide value. Here are some of the benefits of using a service bureau:

Access to a wide range of equipment: Service bureaus typically have a wide variety of equipment available such as 3D printers, CNC machines, laser cutters, and more. This means they can create prototypes using the best method for the design, ensuring a high-quality end product.

Expertise in a variety of materials: Service bureaus also have experience working with a wide range of materials. They can guide companies on the best material for their prototype based on its function and expected performance.

Faster turnaround time: Since service bureaus have specialized equipment and expertise, they can often create prototypes faster than a company could in-house. This can help speed up the product development process overall.

Cost savings: Investing in rapid prototyping equipment and materials can be expensive. When outsourcing to a service bureau, companies only pay for the prototypes they need, which can be a more cost-effective solution.

How Rapid Prototyping Service Bureaus are Changing Manufacturing

By making rapid prototyping more accessible, service bureaus are helping to revolutionize manufacturing. Here are a few ways they are making an impact:

Faster product development: With faster turnaround times and access to expertise, service bureaus can help companies develop products faster. This can help companies stay ahead of the competition by getting their products to market quickly.

Better product design: Rapid prototyping allows for more iteration and testing before going into mass production. This means that companies can refine their designs and create better products overall.

Customization: Rapid prototyping can enable companies to create customized products for their customers. With the ability to create small-batch runs, companies can create products that meet specific customer needs and preferences.

Choosing the Right Rapid Prototyping Service Bureau

Not all rapid prototyping service bureaus are created equal. It's important to choose a bureau that has experience in your industry and the materials you plan to use. Here are some things to consider when choosing a service bureau:

Industry expertise: Look for a service bureau that has experience in your industry. They will be better equipped to understand your needs and provide the best solutions.

Material expertise: If you have a specific material in mind for your prototype, make sure the service bureau has experience working with it.

Quality control: Make sure the service bureau has processes in place to ensure the quality of the end product.

Communication: A good service bureau will communicate with you throughout the process to ensure they fully understand your needs and goals.

Conclusion

Rapid prototyping service bureaus are helping to change the manufacturing industry by making rapid prototyping more accessible. By leveraging their expertise and equipment, companies can develop better products faster and more cost-effectively than ever before. When choosing a service bureau, it's important to consider their experience, expertise, and communication to ensure the best possible outcome for your project.

rapid prototyping service bureau

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

00+

Delicated Employees

00+

Countries Served

00+

Satisfied Customers

00+

Projects Delivered Per Month

About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

Let’s start a great partnership journey!

Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.