Whatsapp Email Get a Auota

Revolutionizing Product Design with Layer Manufacturing Rapid Prototyping

Are you tired of traditional product design methods that take weeks to produce a prototype? Say hello to layer manufacturing rapid prototyping - a disruptive technology that is changing the face of product design.

Layer manufacturing rapid prototyping, also known as 3D printing, is a game changer in product design. It allows designers to create complex shapes, intricate details, and functional prototypes in a fraction of the time as traditional methods. Rapid prototyping helps companies bring new products to market faster, reduce development costs, and stay ahead of the competition.

There are several benefits of layer manufacturing rapid prototyping. Firstly, it allows designers to quickly create a model of their product and test its functionality. This not only speeds up the design process but also ensures that the final product is functional and meets the needs of the consumer.

Secondly, layer manufacturing rapid prototyping is cost-effective. Traditional prototyping methods such as injection molding can be expensive and time-consuming. Rapid prototyping helps companies save money on tooling and production costs.

Thirdly, layer manufacturing rapid prototyping allows for customization. 3D printing allows designers to create unique and customized products that would be otherwise impossible with traditional manufacturing techniques. This opens up a whole new world of possibilities for product design.

There are several types of 3D printing technologies available, each with its own strengths and weaknesses. Some of the popular technologies include Fused Deposition Modeling (FDM), Stereolithography (SLA), and Selective Laser Sintering (SLS).

Fused Deposition Modeling (FDM) is the most widely used 3D printing technology. It is a low-cost technology that uses a thermoplastic filament as the printing material. FDM is great for producing functional prototypes and is widely used in the automotive and aerospace industries.

Stereolithography (SLA) uses a laser to cure a liquid resin to create a solid object. SLA is known for its ability to produce highly detailed and accurate prototypes. It is commonly used in the medical and dental industries.

Selective Laser Sintering (SLS) uses a laser to selectively fuse powdered materials together to create a solid object. SLS is great for producing durable and functional prototypes. It is commonly used in the automotive and aerospace industries.

The future of layer manufacturing rapid prototyping is very bright. The technology is constantly evolving with new materials, faster printing speeds, and larger build volumes. It is expected that layer manufacturing rapid prototyping will become even more accessible and affordable in the coming years.

In conclusion, layer manufacturing rapid prototyping is revolutionizing product design. It is a disruptive technology that is changing the face of product design and development. The benefits of rapid prototyping are numerous - faster design times, cost-effectiveness, and customization. With the advancements in 3D printing technology, the future of rapid prototyping is very bright.

layer manufacturing rapid prototyping

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

00+

Delicated Employees

00+

Countries Served

00+

Satisfied Customers

00+

Projects Delivered Per Month

About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

Let’s start a great partnership journey!

Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.