Revolutionizing Production: The Benefits and Applications of Taurus MIM Metal Injection Molding

Metal injection molding (MIM) is a well-established manufacturing technique that uses a mixture of metal powder and polymer to create complex and precise parts. Taurus MIM is a variation of this technique that brings a whole new level of flexibility, precision, and cost-effectiveness to the production process.

Taurus MIM is a proprietary process developed by Flomet LLC, a leading manufacturer of metal powders. It involves the use of ultrafine powders and advanced mixing techniques to create a homogenous feedstock that can be molded into shapes with intricate geometries, thin walls, and high aspect ratios. The resulting parts are free from defects such as shrinkage, voids, and warpage, and have excellent mechanical properties that make them suitable for a wide range of applications.

One of the main benefits of Taurus MIM is its ability to produce parts with a high degree of precision and consistency. Because the feedstock is highly uniform, the molding process can be controlled more easily, resulting in parts with tight tolerances and consistent dimensions. This makes it an ideal technique for applications where precision is critical, such as medical devices, aerospace components, and electronics.

Another advantage of Taurus MIM is its flexibility. Unlike other manufacturing methods, MIM can produce parts with complex geometries and thin walls that are difficult or impossible to create using other techniques. This means that designers and engineers can create parts with unique shapes and features that were previously not feasible, allowing for more innovative and efficient designs.

Taurus MIM is also a cost-effective method of production. Because it uses a feedstock that is mixed with a binder and injected into a mold, it can produce parts in large quantities with minimal waste. This reduces the material costs and labor costs associated with other manufacturing methods and makes it an attractive option for high-volume production.

In terms of applications, Taurus MIM can be used in a wide range of industries, including automotive, aerospace, medical, and consumer products. Some examples include electronic connectors, firearm parts, surgical instruments, and gears. The properties of the resulting parts can be tailored to specific needs by varying the composition of the feedstock and the sintering conditions, allowing for a wide range of possibilities.

In conclusion, Taurus MIM is a groundbreaking manufacturing technique that offers many benefits over other methods. Its precision, flexibility, and cost-effectiveness make it an attractive option for a wide range of applications. As technology continues to advance, it is likely that we will see even more innovations and improvements in the field of metal injection molding, further expanding its capabilities and potential.

taurus mim metal injection molding

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

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Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

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Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.