The Advantages of Battenfeld Metal Injection Molding: High Precision and Cost Efficiency

Metal injection molding (MIM) has become a popular manufacturing technique in recent years due to its ability to produce complex geometries with excellent material properties. Among various MIM machine suppliers, Battenfeld stands out with its advanced technology and high-quality equipment.

Battenfeld's metal injection molding machines are designed to efficiently produce complex components at a lower cost than traditional manufacturing methods. The process involves mixing metal powder with a binder material to create a feedstock, which is then injected into a mold cavity under high pressure and temperature. The mold is then cooled and the part is removed, ready for secondary operations or application.

One of the primary advantages of Battenfeld's metal injection molding process is its ability to produce parts with tight tolerances and precise geometries. The high pressure and temperature during the injection process ensures that the material flow evenly and completely fills the mold cavity, resulting in a high-quality, uniform part. Additionally, the parts produced by MIM have excellent strength, durability, and resistance to corrosion, making them ideal for a wide range of applications.

Another advantage of using Battenfeld's metal injection molding process is its cost efficiency. Compared to other traditional manufacturing methods such as machining, casting or stamping, MIM has a lower cost per part. This is mainly due to the fact that MIM eliminates the need for multiple operations by combining multiple steps into one. Also, metal injection molding can manufacture parts with complex geometries that would be difficult, if not impossible, to produce using other methods. This means that parts that would require multiple operations to produce with other methods can be manufactured with just one operation with Battenfeld's MIM process, saving both time and money.

Battenfeld's metal injection molding machines are also versatile, with the capability to produce parts in a wide range of metals including stainless steel, titanium, copper, nickel, and more. This flexibility makes it a great choice for a variety of industries including automotive, aerospace, medical, and consumer products.

In conclusion, Battenfeld's metal injection molding process offers numerous advantages over traditional manufacturing methods. From its high precision and tight tolerances to its cost efficiency and versatility in materials, Battenfeld's advanced technology has revolutionized the manufacturing industry. With continued investment in research and development, Battenfeld is sure to remain a leader in MIM technology for years to come.

battenfeld metal injection molding

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
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Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

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Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.