The Advantages of Metal Injection Molding in Ohio: A Cost-Effective Solution for Complex Parts

Metal injection molding (MIM) is a manufacturing technique that has been widely used by industries to produce intricate and complex parts. It is a procedure that combines the technologies of injection molding and powder metallurgy to create high-quality metal components. In Ohio, many companies opt for MIM for its numerous advantages, including cost-effectiveness and high precision.

One of the key benefits of MIM is its ability to produce small and intricate parts at a lower cost compared to other manufacturing methods. This is because MIM uses a metal powder mixed with a binder material to create a feedstock that is used to produce the parts. The feedstock is formed into a part using an injection molding process, after which it is placed in a furnace and treated to remove the binder and fuse the remaining metal particles. The resulting part has a high density and excellent mechanical properties.

MIM is also a process that can produce parts with complex shapes and small features, which would be impossible to create using traditional manufacturing techniques. This makes it an ideal method for industries that require parts that have intricate designs and critical dimensions. It is used in the production of components for industries such as automotive, aerospace, medical, and defense.

In Ohio, MIM is widely used by manufacturers who require high-precision parts with tight tolerances. For instance, the automotive industry in Ohio uses MIM to produce components such as transmission gears, shafts, and steering components. The aerospace industry also uses MIM to manufacture parts such as turbine blades, fuel nozzles, and heat shields.

Another advantage of MIM is that it is a green technology. This is because it produces little waste and uses a metal powder that is recyclable. The process also uses less energy compared to traditional manufacturing techniques, which makes it an environmentally friendly method of producing metal parts.

MIM in Ohio offers significant economic benefits to manufacturers. It allows companies to produce complex and high-precision parts at a reduced cost compared to traditional manufacturing techniques. MIM also offers a shorter lead time, which means that products can be manufactured and delivered to customers faster. Additionally, the streamlined manufacturing process of MIM reduces the need for additional equipment and materials, which further lowers production costs.

In conclusion, MIM is a cost-effective and efficient way for Ohio industries to manufacture high-precision parts with intricate designs and critical dimensions. The technology offers a range of benefits, including cost-effectiveness, high precision, and environmental sustainability. Manufacturers who use MIM can take advantage of faster lead times, increased efficiency, and reduced costs. As such, MIM is a valuable tool that will continue to shape the manufacturing landscape in Ohio.

metal injection molding ohio

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

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Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.