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The Benefits of OEM Rapid Injection Molding for Your Business.

When it comes to manufacturing products, time and cost are two of the most important factors to consider. This is especially true for Original Equipment Manufacturers (OEMs), who need to produce large quantities of products quickly and efficiently. One solution for OEMs is rapid injection molding.

Rapid injection molding is a process that allows for the quick and cost-effective production of injection molded parts. This process involves using a high-speed CNC machine to create a mold from aluminum, which is then used to produce the plastic parts. Because the molds are created quickly and inexpensively, this process is ideal for OEMs who need to produce parts in large quantities.

One of the biggest benefits of OEM rapid injection molding is the speed at which parts can be produced. Traditional injection molding can take weeks or even months to set up, but rapid injection molding can be done in a matter of days. This means that OEMs can produce large quantities of parts in a short amount of time, which is crucial for meeting production deadlines.

Another benefit of rapid injection molding is the cost savings. Because the molds are created quickly and inexpensively, the cost per part is lower than traditional injection molding. This is especially true for smaller production runs, where the cost of creating a traditional mold may not be worth the investment.

In addition to the speed and cost benefits, rapid injection molding also allows for greater design flexibility. Because the molds are created using a CNC machine, changes can be made to the design quickly and easily. This means that OEMs can make adjustments to the design in real-time, rather than having to wait for a new mold to be created.

There are some potential drawbacks to rapid injection molding, though. For example, the molds are typically made from aluminum, which means they may not be as durable as traditional molds made from steel. Also, the cost savings may not be as significant for larger production runs, where the cost of traditional molds can be spread out over more parts.

Overall, if you're an OEM looking to produce plastic parts quickly and cost-effectively, rapid injection molding may be a good option for you. By taking advantage of the speed and flexibility that this process offers, you can produce high-quality parts at a lower cost-per-part than traditional injection molding.

oem rapid injection molding

On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.