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The Benefits of Rapid Prototyping for Small Scale Manufacturing

Rapid prototyping has become increasingly popular in recent years, especially for small scale manufacturing. This manufacturing process allows for the rapid creation of physical prototypes and models using 3D printing technologies. But what are the actual benefits of using rapid prototyping for small scale manufacturing?

First, rapid prototyping allows for a quicker turnaround time for product development. Traditional manufacturing methods can take weeks or even months to create a prototype, whereas with rapid prototyping, a prototype can be created within hours or days. This quick turnaround time allows for products to be developed and tested much more quickly, which can be especially beneficial for businesses looking to bring products to market as soon as possible.

Additionally, rapid prototyping allows for more complex designs to be created. Traditional manufacturing methods may have limitations in terms of what types of shapes or geometries can be produced, but with rapid prototyping, virtually any design can be created. This allows for more creativity and innovation in product design, which can ultimately lead to more successful products.

Another benefit of rapid prototyping is cost savings. Traditional manufacturing methods may require expensive tooling or molds to be created, which can be a significant investment for small businesses. With rapid prototyping, there's no need for tooling or molds, which can significantly reduce costs.

Finally, rapid prototyping allows for more efficient communication between product designers and manufacturers. With a physical prototype in hand, designers can better communicate their vision to manufacturers, who can then provide feedback and suggestions for improvement. This collaboration can lead to better products that meet both the design and manufacturing requirements.

In conclusion, rapid prototyping offers numerous benefits for small scale manufacturing. Its ability to create physical prototypes quickly and efficiently, while also allowing for more complex and innovative designs, can save time and money, while also improving communication between product designers and manufacturers. As small scale manufacturing continues to grow, rapid prototyping will likely become an essential tool in product development.

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On-demand Rapid Injection Molding

Sigma’s rapid tooling service helps you to have the low volume to large volume plastic parts done, with no compromise on the material selection.

  • No MOQ required
  • Get the rapid tooling as fast as 2 weeks
  • Free DFM
  • 24/7 engineering support

Our rapid injection molding Application

Sigma Technik Limited's rapid injection molding service injects molten plastic materials into molds using injection molding machines and molds, and cools and solidifies them over a certain period of time, ultimately forming the required plastic parts. This manufacturing process is usually suitable for producing small and medium-sized plastic parts, which can obtain high-quality and precise parts in a short period of time.

Plastic Injection Molding

Injection molding is a common manufacturing process to produce low volume to large volumes of parts typically made out of plastic. The process involves injecting molten material into a mold and letting it cool to a solid-state.

Liquid Silicone Rubber Molding

Liquid Silicone Rubber is known as LSR, which is a process used to produce parts made from silicone rubber, widely used create products such as medical devices, automotive parts, baby care products, and many others.

2K Injection molding

2K injection molding is a manufacturing process in which two different types of plastic materials are molded together in a single operation to create a single homogeneous component. This process allows for efficient and cost-effective production of high-quality parts that can perform unique functions.

Overmolding and Insert Molding

Overmolding / Insert molding combines two or more materials into a single part, one of the material is usually soft and flexible, or metal. The purpose of overmolding/insert molding is to add functionality, improve grip, provide protection, or enhance aesthetics.

Mission And Vision

Rapid injection molding materials

ABS

ABS is a type of plastic with high strength, hardness, and toughness. It has good impact resistance and wear resistance, and is suitable for manufacturing shells, components, and models.

PC

PC is a transparent, high-strength, high-temperature resistant, and excellent electrical insulation material. It is suitable for manufacturing transparent components, electronic components, and automotive components.

PP

PP is a relatively flexible material with excellent corrosion resistance and high temperature resistance. It is suitable for manufacturing containers, pipelines, baby bottles, etc.

PA

PA is a material with high strength, high rigidity, and wear resistance. It is suitable for manufacturing gears, bearings, brackets, etc.

POM

POM is a material with excellent wear resistance, toughness, and rigidity. It is suitable for manufacturing gears, bearings, pulleys, etc.

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About Us

What can we do?

Sigma Technik Limited, as a prototype production company and rapid manufacturer focusing on rapid prototyping and low volume production of plastic and metal parts, has advanced manufacturing technology, one-stop service, diversified manufacturing methods, on-demand manufacturing services and efficient manufacturing processes, which can provide customers with high-quality, efficient and customized product manufacturing services and help customers improve product quality and market competitiveness.

Work

Rapid Injection Molding Service Application

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Rapid Injection Molding FAQs

Burrs appear on the surface of the product, which affects its aesthetics and safety. The solution can be to adjust the parameters of the injection molding machine, such as temperature, pressure, speed, etc., or to perform post-processing, such as polishing, sandblasting, etc.

The warping deformation of the product is usually caused by unstable parameters such as temperature and pressure of the injection molding machine, or improper mold design. The solution can be to adjust parameters such as temperature and pressure, or to redesign the mold.

The occurrence of bubbles inside the product may be due to the high temperature of the injection molding machine and the high moisture content of the material. The solution can be to reduce the temperature of the injection molding machine, adjust the water content of the material, increase the pressure of the injection molding machine, etc.

The product size deviation is too large, which may be caused by material thermal expansion, mold deformation and other reasons. The solution can be to adjust parameters and optimize mold design based on material characteristics.